Phytochemical Extraction
Phytochemical Extraction
The Phylochem Process
We produce extracts of different levels of purity and performance, for example:
Extraction Process
- Crude extracting using simple solvent extraction. Assays can vary from less than 1% to over 30% depending on the the compound of interest and the solvents and methods used.
- Further extraction and purification such as acid-base extraction, may increases the purity. Depending on the compound of interest and the technique assays may reach over 80%.
- Purification to high levels is typically done with chromatography. Levels from 80% to over 99% can be achieved.
- Post extraction processing can modify the properties of the extract such as converting to the desired salt or freebase form, gamma irradiation, terminal sterilizing by filtration, drying to remove the water of hydration, and grinding to altering the particle size.
Technology We Use
Technology
We Use
Information about the advanced technology and equipment used in the extraction process
- Preserves Heat-Sensitive Compounds
- Many phytochemicals, such as alkaloids, flavonoids, and essential oils, can degrade or lose potency at high temperatures. By using a vacuum to lower the boiling point, you can evaporate the solvent without subjecting these compounds to potentially damaging heat, preserving the integrity and yield of the active constituents.
- Reduces Oxidation
- The vacuum environment reduces the presence of oxygen, which can cause oxidative degradation of some sensitive phytochemicals. This helps in maintaining the quality and yield of the extracts.
- Prevents Loss of Volatile Compounds
- Vacuum concentration minimizes the loss of volatile compounds, which can easily evaporate at higher temperatures. This ensures that more of these valuable components are retained in the final extract.
- Speeds Up the Process
- The reduced pressure allows the solvent to evaporate faster, shortening the concentration time and reducing the risk of thermal degradation over prolonged heating periods.
Our EAE process is straightforward and uses fewer chemicals, which makes it more environmentally friendly. By avoiding high temperatures and harsh conditions, we preserve the natural properties of the compounds, resulting in higher quality extracts.
We have advanced EAE know how that can handle different types of plant materials. This allows us to produce consistent and pure extracts for various industries, including pharmaceuticals, nutraceuticals, and cosmetics. Our focus on practical and sustainable extraction methods helps us provide better products to our customers.
SLE is straightforward and versatile, making it suitable for a wide range of plant types. We use this method to efficiently extract alkaloids, flavonoids, and other phytochemicals. Our process is carefully controlled to ensure maximum extraction while maintaining the quality of the compounds.
We utilize modern equipment to optimize the SLE process, ensuring that we achieve consistent results with high yields. This method is essential for producing reliable and high-quality extracts that are used in various industries, including pharmaceuticals, nutraceuticals, and cosmetics. SLE is a key part of our commitment to delivering effective natural products.
Our advanced extraction systems are engineered to capture and recycle solvents, preventing them from being released into the environment. This not only reduces waste but also cuts down on the need for fresh solvent, making our process more efficient and eco-friendly.
Additionally, we focus on utilizing every part of the plant material. After extraction, the remaining biomass is repurposed for other applications, such as bioenergy or composting, ensuring that nothing goes to waste.
By implementing zero waste and zero solvent emission practices, we are able to offer high-quality, natural extracts while staying true to our commitment to environmental responsibility.
Quality Control
Our factory has an analytical lab with equipment like HPLC systems, spectroscopes, and other common tools. These help us check the purity and quality of both the raw materials we receive and the products we finish.
Our Quality Control Process
- Ensuring Purity in Every Extraction.
- Stringent Testing for Optimal Quality.
- Precision in Phytochemical Quality Assurance.
- Consistent Excellence through Rigorous Standards.
- Uncompromised Quality from Plant to Product.
Applications of Phytochemicals
The phytochemicals we extract are typically small molecules, such as alkaloids. We supply these compounds to a variety of markets including research organizations, dietary supplements, chemical manufacturers, the cosmetics industry and the pharmaceutical industry.
By meeting the needs of these diverse markets, we contribute to advancements in health, wellness, and personal care.